The matrix
below outlines the features offered and expected
benefits from the GradeExpert which will be customized for
your papermachine operation.
|
Features
|
Benefits
|
|
1- Optimum design of the refiner plates based on the fiber type used. |
1-
Enhance target sheet properties such as formation, porosity and strength
development. 2- Saving energy. |
| 2-
Optimum refining energy regardless of fiber types used between and within
grades. |
1-
Troubleshooting problems. 2- Forecasting target dates for plates replacement. 3- Savings in material and manpower costs. 4- Reducing products rejection as related to the refining area. |
| 3-
Predicting percent bar wear by time. |
1- Increasing first pass retention. 2- Eliminating sheet worming phenomenon. 3- Increasing first pass retention |
| 4-
Continuous monitoring, charting, reporting and alarms management solutions. |
1- Products quality troubleshooting problems. |
| 5-
What if Scenarios. |
1-
Refining process simulation and forecasting. 2- Training operators in a simple but powerful tool. |
In summary,
the GradeExpert utilizes the C-Factor Theory to provide maximum sheet
strength development and/or sheet formation or other specific properties independent
of the
furnish-mix being used. The real-time calculations performed are:
a) Optimum
Amps for maximum sheet strength/sheet formation
or other properties.
b) No Load, Total Load and Net Load Power.
c) Fiber Flow Rate.
d) Net Refining Energy.
e) Required Number of Stator & Rotor Bars.
f) Percent of refiner plate wear by time.
g) Refining Capacity Factor.
h) Number of Refining Impacts per Fiber.
| 8405
Harvest Wind Drive Westerville, OH 43082 USA Phone:( 614) 890-1276 Voice Mail/Fax: ( 614) 890-1605 E-mail: PAPSKY@worldnet.att.net |
|
![]() |